Product Description
Product Description
Enhanced Shaft-Mounted Gearbox Specifications
1. Versatile Output Hub Configuration
- Offers both standard and customized hubs with metric bores, accommodating a wide range of international standard shaft diameters for diverse industrial applications.
2. Superior Precision Gearing
- Utilizes computer-designed helical gears crafted from strong alloy steels, ensuring outstanding load capacity. Gears are case carburized for extended lifespan, with ground profile teeth featuring a CZPT tooth profile for optimal engagement. Manufactured to ISO 1328-1997 standards, achieving 98% efficiency per stage for unparalleled smooth and quiet operation with multiple teeth in mesh.
3. Robust Maximum Capacity Housing
- Constructed from close grain cast iron, this gearbox housing boasts exceptional vibration dampening and shock resistance. Precision bored and dwelled components guarantee precise in-line assembly, making it ideal for heavy-duty operations.
4. Durable Alloy Steel Shafts
- Crafted from hardened, strong alloy steel and ground on journals, gear seatings, and extensions to withstand the highest loads and torsional stresses. Features generously sized shaft keys to absorb shock loading, adhering to ISO quality standards for maximum reliability.
5. Reliable Backstops
- Available as optional parts, our anti-run back devices are compatible with all 13:1 and 20:1 ratio units, ensuring safety and reliability in reversing operations. Not recommended for 5:1 ratio units to maintain system integrity.
6. High-Quality Bearings and Seals
- Features bearings that are proportioned to support heavy loads, conforming to the ISO dimension plan for global availability. Oil seals are equipped with double-lipped garter springs, providing superior oil retention and protection against contaminants.
7. Enhanced Rubberized End Caps
- Self-sealing intermediate cover plates conform to standard ISO housing dimensions, offering additional protection and maintenance ease for demanding environments.
8. Adjustable Torque Arm Assembly
- Designed for effortless adjustment of the belt tension, simplifying installation and maintenance while enhancing system performance and longevity in heavy-duty applications.
Conclusion
This enhanced shaft-mounted gearbox is engineered to meet the rigorous demands of heavy-duty industrial applications, offering unmatched durability, efficiency, and versatility. With its superior design and components, it ensures reliable performance under the most challenging conditions, providing a robust solution for your power transmission needs.
Company Profile
Formerly known as HangZhou Reducer Factory, CZPT Group was founded in 1976.
Presently, our commitment extends beyond manufacturing as we engage in diligent research and trading endeavors. Our primary focus centers on power transmission products, constituting the core of our business operations.
Having invested a total of 2 billion Yuan in land spHangZhou an impressive 200,000 square meters, our workforce of 1000 dedicated employees now produce over 3,500 distinct types of gearboxes each day, serving the global market.
With unwavering commitment to research and development over a span of 45 years, CZPT takes great pride in holding the esteemed distinction of being the largest manufacturer of small and medium-sized speed reducers in Asia.
Our main products range from Worm Gear Reducers, Helical Gear Reducers, Helical Bevel Reducers, Shaft Mounted Reducers to Slewing drives and more.
We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.
Looking CZPT to meeting you in HangZhou, China. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery, Agricultural Machinery, Reducer |
|---|---|
| Hardness: | Hardened |
| Installation: | Vertical Type |
| Layout: | Parallel |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Agricultural Gearboxes
There are several types of agricultural gearboxes, and they are used in various applications. Among them are Bevel gearboxes, CZPT speed gearboxes, and Worm gear speed reducers. If you’re looking for a reliable, high-performing agricultural gearbox, you’ve come to the right place. Read on to learn more about these gearboxes. Also, check out our guide to bevel gearboxes.
Bevel gearboxes
The fatigue life of bevel gearboxes in agricultural equipment is determined by the cumulative damage sums for different operations. A simulation model was used to assess the fatigue life of a spiral bevel gear. The accumulated damage sums for each operation were shown in figure 9a. The subsoiler tillage operation exceeded the damage sum of one. This criterion indicates that the fatigue life of a gearbox is shorter than its service life.
In bevel gearboxes, the second shaft has two shafts that are connected to each other. One shaft is mounted to the outer surface of the housing 3 through bearings, while the other shaft has a flange that protrudes into the gear housing. The second shaft is attached via bearings on the gear housing and flange. It is mounted in this way to allow the bevel gear to rotate smoothly.
CZPT speed gearboxes
If you are an agricultural machine owner, you know that the right speed agricultural gearboxes can make the difference between a profitable crop harvest or a disaster. Today’s agricultural machinery can be found in a variety of applications, including for crop and animal production. Many of these applications require heavy-duty gearboxes with large capacity. The quality of these agricultural gearboxes depends on the quality of their bearings, which are important to the longevity of your equipment.
Industrial CZPT gearboxes can be repaired and overhauled by qualified and experienced technicians at CZPT Products. CZPT gearboxes can be repaired or rebuilt at significant savings. For industrial uses, the RAR model is perfect for applications where space is a consideration. Industrial CZPT gearboxes are available in multiple sizes and types, and they can be customized to meet your unique needs. For the best price and service, contact CZPT Products today!
CZPT speed bevel gearboxes
The demand for food has skyrocketed since the 2010 global financial crisis, and while the world’s population is still rising, at a slower rate, land is not. This is forcing agricultural machinery manufacturers to come up with innovative solutions to maximize the use of available land. The need for agricultural machinery is also growing due to shorter cropping cycles and wear and tear on equipment. CZPT gearbox manufacturers are meeting this demand with high-quality products.
A number of benefits make CZPT speed bevel gearboxes the preferred choice for agricultural applications. In addition to its renowned performance, the product’s design has been adapted for use in agricultural and glass machinery. The result is a unit with low backlash and high transmission. Moreover, the CZPT model is the best all-rounder among servo right-angle gearboxes.
editor by Dream 2024-05-09
China wholesaler RM Series Hardened Tooth Surface Helical CZPT Shaft Gearbox with Servo Motor with Flange Connection agricultural gearbox manufacturers
Product Description
RM Series Helical CZPT Shaft Gearbox with Servo Motor with Flange Connection
RM Series reducers are designed and manufactured on the basis of modular combination system.
Product Description
Small size, light weight, large transmission torque, superior performance, stable operation, low noise, durable, can be installed in a variety of ways, can be matched with different types of motors, a wide range of applications. sewage treatment, chemical industry, pharmacy and other industries.
There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified and fine to meet different operating conditions, and the performance is superior.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.
1.Technical data:
| Product Name | RM Series Helical CZPT Shaft Gearbox with Servo Motor with Flange Connection |
| Gear material | 20CrMnTi alloy steel |
| Color | Blue Silver Customerized |
| Case Material | Cast iron HT200 |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CZPT ,etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Efficiency | 95%~96% (depends on the transmission stage) |
| Backlash | ≤20Arcmin |
2. Installation type and output mode:
bottom seated type and large and small flange type installation, CZPT shaft output.
3. Input mode:
direct motor, shaft input and connecting flange input.
4. Reduction ratio:
single <5,secondary 5~24.8, tertiary 27.2~264, R/R combination up to 18125.
5. Average efficiency:
Class II 96%, Class III 95%, R/R combination 85%.
6.Technical parameters:
Coaxial output
Power: 0.12KW~160KW
Torque: 1.4N · m ~ 23200N · m
Output speed: 0.06 ~ 1090r/min
7. Model of R series reducer:
RM57, 67, 77, 87, 97, 107, 137,147,167
Detailed Photos
Certifications
Packaging & Shipping
Installation Instructions
Company Profile
< ABOUT TILI
< WORKSHOP
< QUALITY CONTROL
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Chemical |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Agricultural Gearboxes
There are several types of agricultural gearboxes, and they are used in various applications. Among them are Bevel gearboxes, CZPT speed gearboxes, and Worm gear speed reducers. If you’re looking for a reliable, high-performing agricultural gearbox, you’ve come to the right place. Read on to learn more about these gearboxes. Also, check out our guide to bevel gearboxes.
Bevel gearboxes
The fatigue life of bevel gearboxes in agricultural equipment is determined by the cumulative damage sums for different operations. A simulation model was used to assess the fatigue life of a spiral bevel gear. The accumulated damage sums for each operation were shown in figure 9a. The subsoiler tillage operation exceeded the damage sum of one. This criterion indicates that the fatigue life of a gearbox is shorter than its service life.
In bevel gearboxes, the second shaft has two shafts that are connected to each other. One shaft is mounted to the outer surface of the housing 3 through bearings, while the other shaft has a flange that protrudes into the gear housing. The second shaft is attached via bearings on the gear housing and flange. It is mounted in this way to allow the bevel gear to rotate smoothly.
CZPT speed gearboxes
If you are an agricultural machine owner, you know that the right speed agricultural gearboxes can make the difference between a profitable crop harvest or a disaster. Today’s agricultural machinery can be found in a variety of applications, including for crop and animal production. Many of these applications require heavy-duty gearboxes with large capacity. The quality of these agricultural gearboxes depends on the quality of their bearings, which are important to the longevity of your equipment.
Industrial CZPT gearboxes can be repaired and overhauled by qualified and experienced technicians at CZPT Products. CZPT gearboxes can be repaired or rebuilt at significant savings. For industrial uses, the RAR model is perfect for applications where space is a consideration. Industrial CZPT gearboxes are available in multiple sizes and types, and they can be customized to meet your unique needs. For the best price and service, contact CZPT Products today!
CZPT speed bevel gearboxes
The demand for food has skyrocketed since the 2010 global financial crisis, and while the world’s population is still rising, at a slower rate, land is not. This is forcing agricultural machinery manufacturers to come up with innovative solutions to maximize the use of available land. The need for agricultural machinery is also growing due to shorter cropping cycles and wear and tear on equipment. CZPT gearbox manufacturers are meeting this demand with high-quality products.
A number of benefits make CZPT speed bevel gearboxes the preferred choice for agricultural applications. In addition to its renowned performance, the product’s design has been adapted for use in agricultural and glass machinery. The result is a unit with low backlash and high transmission. Moreover, the CZPT model is the best all-rounder among servo right-angle gearboxes.
editor by Dream 2024-04-22
China wholesaler Tractor Rotary Mowers Tillers Transmission Pto Shaft Reducer Gearbox for Farm and Agricultural Machinery with Best Sales
Product Description
Tractor Rotary Mowers Bevel Fertilizer Spreader Tillers Right Angle Pto Shaft Reducer Gearbox for Farm and Agricultural Machinery
Established in Nov.2002,HangZhou CZPT is a professional manufacturer and supplier in supplying spare parts and accessories for agricultural machinery. In addition to the 3000 standards parts, we also offer our customers tailor-made articles or assemblies that are for special application.
HangZhou CZPT focused on the development and production of gearboxes with a professional team and continue to learn advanced technology; the use of first-class equipment; high quality supply chain system, relying on these, the gearboxes get high reputation among customers at home and abroad.
These gearboxes are widely used in rotary tillers, lawn mowers, harvesters, hole diggers, pesticide sprayers, irrigation machines, fertilizer spreaders, blenders and so on. The main products are:
–Straight bevel gearbox
–Spiral bevel gearbox
–Planetary reducer
–Worm gearbox
HangZhou CZPT International Trading Co.,Ltd is a modern enterprise specilizing in the development, production, sales and services of PTO shaft. We adhere to the principle of “Precise Driveline, Advocate Green”, using advanced technology and equipments to ensure all the technical standards of precise driveline. So that the transmission efficiency can be maxmized and every drop of resource of customers’ can be saved. Meanwhile, we have a customer-centric service system, providing a full range of pre-sale, sale and after-sale service. Customer satisfaction is our forever pursuit.
We follow the principle of people first, trying our best to set up a pleasant surroundings and platform of performance for each employee, so everyone can be self-consciously active to join in “Precise Driveline, Adocate Green” to embody the self-worth, enterprise value and social value.
Newnuro’s goal is: reducing customer’s purchase budget, support customers to earn more market.
Newnuro always finds solution for customers.Customer satisfaction is our ultimate goal and forever pursuit.
| Application: | Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Assembled |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Limitations of Maximum Torque Handling in Miter Gearboxes
Miter gearboxes, like any mechanical component, have limitations to the maximum torque they can handle:
Material Strength: The torque-handling capacity of miter gearboxes is influenced by the strength and durability of the materials used in their construction. If the materials are not sufficiently strong, they may deform or fail under high torque loads.
Gear Tooth Design: The design and geometry of the gear teeth play a crucial role in torque transmission. In miter gearboxes, the size, shape, and angle of the gear teeth impact the torque-carrying capacity. Improper gear tooth design can result in premature wear and reduced torque handling.
Lubrication and Cooling: Adequate lubrication is essential to reduce friction and heat generated during operation. Inadequate lubrication can lead to increased friction, heat buildup, and potential damage to the gears, limiting the gearbox’s torque capacity.
Dynamic Load Factors: The type of load the gearbox experiences, such as shock loads or sudden changes in torque, can impact its torque-handling capability. High dynamic loads can exceed the gearbox’s capacity and lead to failure.
Mounting and Support: The mounting and support of the miter gearbox within the mechanical system can affect its torque-handling capacity. Poorly supported gearboxes may experience misalignment or excessive stress, leading to reduced torque capabilities.
Size and Configuration: The physical size and configuration of the miter gearbox can impact its torque-handling capacity. Larger gearboxes with more robust components may have higher torque limits compared to smaller or more compact designs.
Operating Conditions: Environmental factors such as temperature, humidity, and vibration can affect the torque capacity of miter gearboxes. Extreme conditions can cause material degradation or loss of lubrication efficiency, reducing the gearbox’s overall torque-handling ability.
Manufacturing Tolerances: Variations in manufacturing processes and tolerances can lead to differences in torque capacity between individual gearboxes. Tighter manufacturing tolerances generally result in higher torque handling.
It is important to consider these limitations when selecting and designing miter gearboxes for specific applications. Proper engineering, material selection, lubrication, and operating conditions play a critical role in ensuring that miter gearboxes operate within their intended torque limits and provide reliable performance.
Minimizing Backlash and Ensuring Accurate Motion Transfer in Miter Gearboxes
Miter gearboxes are meticulously designed to minimize backlash and ensure precise and accurate motion transfer between the input and output shafts. Backlash refers to the slight movement or play between the gear teeth when the direction of rotation is changed. Minimizing backlash is essential for maintaining positional accuracy, reducing vibration, and achieving smooth motion in mechanical systems.
Several design features and engineering considerations contribute to minimizing backlash in miter gearboxes:
- High-Quality Gearing: Miter gearboxes use high-quality bevel gears with precisely machined teeth and tight manufacturing tolerances. This ensures a snug fit between the gear teeth, reducing the potential for any free movement or play.
- Preload and Gear Mesh Arrangement: Engineers carefully calculate and implement gear preloading, which involves applying a slight force between the gear mesh. This eliminates any clearance between the gear teeth, effectively reducing backlash.
- Bearing Arrangement: Proper bearing selection and arrangement play a critical role in minimizing backlash. High-quality bearings with minimal axial play are chosen to support the gear shafts and maintain precise alignment.
- Housing and Casing Rigidity: The gearbox housing is designed to provide optimal rigidity and support to the internal components. This helps prevent deflection or deformation that could contribute to backlash.
- Lubrication: Adequate lubrication is essential to reduce friction and wear between the gear teeth. Proper lubrication helps maintain the gear mesh and minimizes any irregular movement.
By incorporating these design principles and techniques, miter gearboxes are able to achieve accurate motion transfer with minimal backlash. This is particularly important in applications where precision positioning, synchronization, and reliable motion control are critical, such as robotics, CNC machinery, and automation systems.
Miter Gearbox: Function and Mechanism
A miter gearbox, also known as a bevel gearbox or angle gearbox, is a type of gearbox that transmits power and changes the direction of rotational motion between intersecting shafts positioned at a 90-degree angle to each other. It consists of a set of bevel gears with intersecting axes.
The function of a miter gearbox in mechanical systems is to redirect the rotational motion of input shaft(s) to output shaft(s) at a right angle. This allows for power transmission and torque conversion between two shafts that are not aligned. Miter gearboxes are particularly useful when space constraints or specific mechanical configurations require a change in the direction of motion.
The working principle of a miter gearbox involves the meshing of bevel gears. Bevel gears have conically shaped teeth that enable them to mesh smoothly at a 90-degree angle. When the input shaft rotates, the teeth of the input bevel gear engage with the teeth of the output bevel gear, causing the output shaft to rotate perpendicularly to the input shaft. The gear ratio and number of teeth on the gears determine the speed and torque conversion between the input and output shafts.
Miter gearboxes find applications in various industries, such as automotive, machinery, agriculture, and robotics, where changes in motion direction are required. They are often used in equipment that needs to transmit power around corners or in tight spaces while maintaining the desired torque and speed characteristics.
editor by CX 2023-09-07
China R Series Inline Helical Solid Shaft Gearbox wholesaler
Merchandise Description
R series Helical Geared Motor Attributes
one. Attributes:
one. High effectiveness: 92%-97%
two. Compact framework: Little offset output, two stage and three stage are in the exact same box.
three. High precision: the gear is produced of higher-top quality alloy metal forging, carbonitriding and hardening therapy, grinding process to make sure large precision and steady working.
4. High interchangeability: highly modular, serial style, powerful flexibility and interchangeability.
two. Technological parameters
| Ratio | three.forty one-289.74 |
| Enter electrical power | .12-160KW |
| Output torque | 61-23200N.m |
| Output velocity | 5-415rpm |
| Mounting sort | Foot mounted, flange mounted, foot and flange mounted, one-phase foot mounted, solitary phase flange mounted, Flange-mounted with prolonged bearing hub |
| Input Approach | Flange enter(AM), shaft enter(Advertisement), inline AC motor input, or AQA servo motor |
| Brake Release | HF-guide release(lock in the brake launch placement), HR-manual release(autom-atic braking situation) |
| Thermistor | TF(Thermistor defense PTC thermisto) TH(Thermistor security Bimetal swotch) |
| Mounting Placement | M1, M2, M3, M4, M5, M6 |
| Type | R17-R167 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing materials | HT200 substantial-strength forged iron from R37,47,57,sixty seven,77,87 |
| Housing substance | HT250 Substantial power solid iron from R97 107,137,147,157,167,187 |
| Warmth treatment technology | carbonitriding and hardening remedy |
| Performance | 92%-ninety seven% |
| Lubricant | VG220 |
| Security Course | IP55, F class |
Starshine Push
ZheJiang CZPT Co.,Ltd,the predecessor was a condition-owned CZPT organization, was set up in 1965. CZPT specializes in the total electrical power transmission resolution for substantial-stop gear producing industries based mostly on the intention of “Platform Product, Software Design and Expert Service”.
Starshine have a strong technological pressure with above 350 workers at present, which includes above 30 engineering specialists, thirty top quality inspectors, masking an region of 80000 square meters and sorts of innovative processing devices and tests equipments. We have a excellent basis for the sector software improvement and service of substantial-end speed reducers & variators owning to the provincial engineering technology research heart,the lab of equipment pace reducers, and the base of contemporary R&D.
Our Team
Quality Management
Good quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
five. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
six. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
solution is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
|
US $100-1,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, Ceramic |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Double or Three Steps |
###
| Customization: |
Available
|
|---|
###
| Ratio | 3.41-289.74 |
| Input power | 0.12-160KW |
| Output torque | 61-23200N.m |
| Output speed | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | R17-R167 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Efficiency | 92%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
|
US $100-1,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, Ceramic |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Double or Three Steps |
###
| Customization: |
Available
|
|---|
###
| Ratio | 3.41-289.74 |
| Input power | 0.12-160KW |
| Output torque | 61-23200N.m |
| Output speed | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | R17-R167 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Efficiency | 92%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
Choosing an Agricultural Gearbox
An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
Bevel gearbox
When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
Closed-loop seals
If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.
Quality of materials
Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
Durability
Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
editor by czh 2022-12-17
china wholesaler High Precision OEM Agricultural Farm Tractor Gearbox for Pto Drive Shaft Steel Straight Spline Drive Gear for Garden Machine Silage Harvester manufacturers
Merchandise Description
Item Description
Organization Profile
In 2571, HangZhou CZPT CZPT ry Co.,ltd was set up by Ms. Iris and her two companions(Mr. Tian and Mr. CZPT ) in HangZhou city(ZHangZhoug province, CZPT ), all three Founders are engineers who have more than averaged 30 several years of encounter. Then due to the fact the specifications of organization enlargement, in 2014, it moved to the current Xihu (West CZPT ) Dis. CZPT Zone (HangZhou metropolis, ZHangZhoug province, CZPT ).
By means of CZPT well-recognized model ND, CZPT CZPT ry provides agricultural options to agriculture machinery producer and distributors CZPT by way of a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, travel shafts, sheet metallic, hydraulic cylinder, motors, tyre, CZPT containers, worm operators etc. Products can be personalized as request.
We, CZPT equipment recognized a comprehensive quality administration program and sales support community to provide clients with large-quality merchandise and satisfactory services. Our products are sold in 40 provinces and municipalities in CZPT and 36 countries and areas in the planet, CZPT major marketplace is the European marketplace.
Certifications
Our Factory
Sample Space
Why pick us?
1) CZPT ization: With a strong R&D crew, and we can create goods as necessary. It only takes up to 7 times for us to design a set of drawings. The creation time for new merchandise is generally 50 times or less.
2) Quality: We have CZPT personal comprehensive inspection and screening tools, which can make certain the top quality of the goods.
3) Capability: Our once-a-year production ability is more than five hundred,000 sets, also, we also take small quantity orders, to meet the demands of various CZPT er’s purchase portions.
4) Service: We target on giving large-good quality products. Our products are in line with global requirements and are primarily exported to CZPT pe, Australia, and other nations around the world and areas.
five) Cargo: We are close to HangZhou and ZheJiang ports, to supply the CZPT est transport service.
Packaging & CZPT
FAQ
Q: Are you a buying and selling organization or maker?
A: We’re factory and providing gearbox ODM & CZPT services for the CZPT pean industry for more than 10 many years
Q: Do you offer samples? is it cost-free or extra?
A: Of course, we could supply the sample for totally free charge but do not shell out the expense of freight.
Q: How CZPT is your delivery time? What is your conditions of payment?
A: Typically it is 40-45 times. The time may differ dependent on the merchandise and the level of CZPT ization.
For regular goods, the payment is: 30% T/T in CZPT ,stability just before shipment.
Q: What is the precise MOQ or price tag for your product?
A: As an CZPT organization, we can supply and adapt CZPT merchandise to a vast variety of requirements.
Hence, MOQ and value could significantly range with dimension, material and additional requirements For instance, pricey merchandise or common merchandise will generally have a reduce MOQ. Make sure you contact us with all pertinent information to get the most accurate quotation.
If you have an additional query, please really feel free of charge to make contact with us.
china wholesaler Special Box for Rear Drive of Harvester Gearbox Combine Harvester Spare Parts Tractor Gearbox for Pto Drive Shaft Agricultural manufacturers
Product Description
Carefully employing the best reduction ratio.
Reduction ratio = servo motor pace / reducer output shaft pace
Torque calculation: Torque calculation is very important for the daily life of reducer, and pay interest to no matter whether the highest torque
benefit (TP) of acceleration exceeds the greatest load torque of the reducer.
The applicable CZPT is generally the applicable CZPT of the servo types on the market place, the applicability of the reducer is extremely
large, the functioning coefficient can be maintained above 1.2, but the decision can also be primarily based on their personal needs to make a decision.
(1) With superb high quality
(2) Sensible price tag
(3) CZPT to delivery on time
(4) Massive output torque
(5) Risk-free, dependable, affordable and tough
(6) Secure transmission, tranquil procedure
(7) CZPT warmth-radiating performance, substantial carrying ability
(8) Certification of top quality: ISO9001:2008
(9) CZPT y product have to be examined just before sending
(10)Made of high-high quality aluminum alloy, light bodyweight and CZPT -rusting
(11)Big output torque.
(12) Smooth working and minimal sounds.
(13) CZPT radiating effectiveness.
(fourteen) CZPT -hunting physical appearance, durable support existence and tiny volume.
china wholesaler Agricultural Gear Box Reducer Farm Tractor Transmission Flail Rotary Lawn Mower Cutter Tiller Harvester Right Angle Drive Shaft Bevel Pto Agriculture Gearboxes manufacturers
Product Description
Agricultural Gear Box Reducer Farm Tractor Transmission Flail Rotary Lawn Mower Cutter Tiller Harvester Right CZPT le CZPT Shaft Bevel Pto CZPT Gearboxes
Our Manufacturing unit:
one. Shell: created of large rigidity fc-25 cast iron
two. Equipment: higher purity alloy steel 20crmnt is utilised for quenching and tempering, carburizing, quenching and grinding
3. Spindle: substantial purity alloy metal 40Cr quenching and tempering processing, with large hanging load capability.
four. CZPT : geared up with tapered roller bearing with large load potential
five. Oil seal: imported double lip oil seal, with the potential of dust and oil leakage.
Product lubrication:
The use of correct lubricating oil for t spiral bevel equipment commutator can give full engage in to the performance of the steering equipment and boost its support lifestyle.
one. The preliminary dress in time period is two weeks or 100-200 hrs. There could be a modest amount of metal use particles among them. Remember to clean the inside and substitute it with new lubricating oil
two. In scenario of CZPT -term use, alter the lubricating oil each and every 50 % a calendar year or a thousand-2000 several hours.
Specialized parameters of T spiral bevel equipment commutator:
It can be geared up with single horizontal axis, double horizontal axis, one vertical axis and double vertical axis 1:5, 1:5, 1:1, 1:5, 1:5, 1:one
Associated merchandise:
Application:
Organization Profile:
Companies
Also I would like to just take this opportunity to give a quick introduction of CZPT CZPT -Energy firm:
Our organization is a CZPT producer of agriculture gearbox,worm reduce gearbox, PTO shafts, CZPT s ,rollar chains, bevel equipment, pulleys and racks in CZPT .
We have exported a lot of items to CZPT CZPT ers all in excess of the world, we have CZPT -time encounter and robust technology support.
-Ø Our Firm with above twelve year’s background and a thousand employees and 20 revenue.
-Ø With above a hundred Million USD income in 2017
-Ø With CZPT equipment equipments
-Ø With massive operate ability and higher high quality control, ISO licensed.
……
You also can check CZPT web site to know for much more specifics, if you need CZPT products catalogue, please make contact with with us.
china manufacturer manufacturer wholesaler 1: 1 Ratio 90 Degree Right Angle Pto Output Shaft Gearbox T Series Gear Steering T6 Speed Increasing Helical Gearbox for Elevator manufacturers
Product Description
1: 1 Ratio ninety Degree Appropriate CZPT le Pto Output Shaft Gearbox T Series Gear Steering T6 CZPT Increasing CZPT cal Gearbox for CZPT vator
T Sequence Spiral Bevel Gear Steering Gadget
1.T series spiral bevel redirecor with CZPT varieties are standardized,all ratios 1:1 1.5:1 2:1 2.5:1 3:1 4:1 and 5:1 are real ones.Common efficiency is ninety eight%.
2.There are 1 input shaft,two input shafts,unilateral output shaft and double side output shaft.
3.Spiral bevel gear can rotate in the two instructions and transmit smoothly, low noisemlight vibration, substantial functionality.
four.If ratio is not 1:1,if input pace on solitary-extendalbe shaft,output speed will be decreased
if input pace on double- extendable shaft output velocity will be diminished.
Our Manufacturing unit:
1. Shell: manufactured of substantial rigidity fc-25 forged iron
2. Equipment: high purity alloy steel 20crmnt is employed for quenching and tempering, carburizing, quenching and grinding
three. Spindle: large purity alloy steel 40Cr quenching and tempering processing, with high hanging load capacity.
four. CZPT : outfitted with tapered roller bearing with hefty load capability
five. Oil seal: imported double lip oil seal, with the ability of dust and oil leakage.
Solution lubrication:
The use of suitable lubricating oil for t spiral bevel equipment commutator can give entire enjoy to the efficiency of the steering gear and enhance its provider daily life.
one. The initial use period is two months or one hundred-two hundred several hours. There may possibly be a modest volume of metallic put on particles in between them. You should clean the interior and substitute it with new lubricating oil
2. In case of CZPT -expression use, adjust the lubricating oil every half a 12 months or a thousand-2000 hours.
Complex parameters of T spiral bevel equipment commutator:
It can be equipped with solitary horizontal axis, double horizontal axis, single vertical axis and double vertical axis 1:5, 1:5, 1:1, 1:5, 1:5, 1:one
Connected goods:
Software:
Organization Profile:
china wholesaler Agricultural Gear Box Reducer Farm Tractor Transmission Flail Rotary Lawn Mower Cutter Tiller Harvester Right Angle Drive Shaft Bevel Pto Agriculture Gearboxes manufacturers
Item Description
Agricultural Gear Box Reducer Farm Tractor Transmission Rotary Garden Mower CZPT CZPT Tiller Harvester Right CZPT le CZPT Shaft Bevel PTO CZPT Gearboxes
Our item can be adapted: see the diagram and the chart beneath. Remember to give us the necessary product identify so we can provide you the most precise quotation.
This chart if for reference, if you need to have diverse characteristics, offer us all appropriate particulars for your task and we will be glad to assist you discovering the merchandise matching your need at the best high quality with the cheapest value.
You should notice the price and the MOQ may range relating to the merchandise you selected: do not hesitate to make contact with us to know far more!
Connected Items
Manufacturing facility
Application
Extensive use for agricultural machines
Assure: CZPT precision, substantial use resistance, low sound, sleek and regular, higher strength
Our factory
in Seattle United States sales price shop near me near me shop factory supplier Front Driveshaft Prop Shaft Propeller Car Parts Auto Spare Universal Joint Coupling Cardan Motorcycle Machining Bearing Transmission Machinery Driveshaft manufacturer best Cost Custom Cheap wholesaler
Innovative thermo treatment tools, this sort of as network warmth therapy oven, multi-use thermo treatment method oven, and so forth. EPG is a skilled manufacturer and exporter that is involved with the design, advancement and creation. Our solution assortment also covers locking assemblies (clamping factors/locking gadget), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, common joint, rod finishes and yokes.
Entrance Driveshaft Prop Shaft propeller car parts vehicle spare EPT joint coupling cardan bike machining bearing EPTT EPTTry Driveshaft
Characteristics offered
Our OEM/ODM firm supplies you what greatest matches your wants
Ever-EPTT Group is a EPTTist in making all varieties of mechanical EPTT goods and EPT EPTT merchandise or car parts.
Our merchandise can be adapted: see the diagram and the chart underneath. Please give us the necessary model title so we can supply you the most accurate quotation.
This chart if for reference, if you require various features, provideus all related information for your undertaking and we will be glad to assist you discovering the merchandise matching your need at the best high quality with the most affordable price tag.
Remember to notice the cost and the MOQ may possibly range reXiHu (West EPT) Dis.Hu (West EPT) Dis.ding the item you chose: do not be reluctant to contact us to know much more!
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Part variety
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OE # TVB000090 FTC5428 |
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Size |
600mm |
|
EPT Match for subsequent versions |
2006 Land Rover FreelanEPTTHSE Activity UEPTTty 4-Doorway two.5L 2500CC 153Cu. In. V6 Gasoline DOHC In a natural way Aspirated |
Primary utilizes and assures:
Comprehensive use: EPTTry, metallurgy, EPT, constructing, electron, port and so on, skilled EPTT creation and conveying EPTT gear
Assure: EPT precision, higher wear resistance, minimal noise, clean and continual, large strength
EPT
EPT accessible
Lower carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be tailored reXiHu (West EPT) Dis.Hu (West EPT) Dis.ding consumer demands.
Surface area treatment method
Blacking, galvanization, chroming, electrophoresis, colour painting, …
Heat treatment method
EPT frequency quenching heat treatment method, hardened tooth, carbonizing, nitride, …
Our provider
We Can Supply You:
On-time Shipping of a broad variety of goods
Extraordinary merchandise solutions and provider
EPTT assure
Regional specialized support
Rapidly reaction to customers: Feedbacks in 24 hrs
quotEPTT is precedence quot At any time-EPTT folks alwaEPTTattach fantastic EPTTance to quality controlling from the really starting to the stop. Our manufacturing facility has acquired CE, VB, SGS amp ISO certificates.
At any time-EPTT EPTT Group is a team corporation manufacturering all varieties of EPTT elements. We have 3 factories and two abroad revenue businesses.
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