Merchandise Description
Merchandise Description
The reducer is usually utilized for minimal-pace and large-torque transmission tools. The motor, inner combustion engine or other substantial-velocity managing energy is utilized to achieve the objective of deceleration by meshing with the big equipment on the output shaft through a gear with a little variety of teeth on the enter shaft of the reducer. The reducer will also have a number of pairs of gears with the exact same basic principle to accomplish the ideal reduction effect. The ratio of the number of enamel of the huge and small gears is the transmission ratio.
SPECIFICATIONS | Stage | RATIO | RATED TORQUE (N.m) | ||
SPLE60-60mm Spherical Flange Planetry Gearbox | L1 | four | 25 | ||
five | 28 | ||||
7 | 20 | ||||
ten | 10 | ||||
L2 | 16 | 30 | |||
20 | 30 | ||||
twenty five | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
forty | 25 | ||||
fifty | 25 | ||||
70 | 20 | ||||
Adapted motor | ∅ 8-fourteen/ ∅38.1-2/∅F47.fourteen-M4 | ||||
Rated Input Speed (rpm) | 1000/min | ||||
Max Enter Pace (rpm) | 2000/min | ||||
Backlash | L1 | ≤10 Arcmin | |||
L2 | ≤15 Arcmin | ||||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 94% | |||
L2 | 92% | ||||
Average daily life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 1 | ||||
IP | 54 | ||||
Installation method | Any set up approach |
Creation Range
42 Collection Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Choice:
L1: 4,5,7,10,
L2: twelve,sixteen,20,25,28,35,40,50,70
Body Dimension: 42mm Input Flange
Gear Arrangement: Planetary Straight Tooth
sixty Sequence Planetary Gearbox
Backlash: 10-fifteen arcmin
Ratio Choice:
L1: 4,5,7,10,
L2: sixteen,twenty,25,28,35,forty,50,70
Body Dimension: 60mm Enter Flange
Equipment Arrangement: Planetary Straight Tooth
ninety Sequence Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Variety:
L1: 4,5,7,ten,
L2: 16,20,twenty five,28,35,forty,50,70
Frame Dimension: 90mm Input Flange
Equipment Arrangement: Planetary Straight Enamel
Powder Metal Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,twenty,twenty five,28,35,40,fifty,70
Frame Dimension: 42mm & 57mm
Equipment Arrangement: Planetary Straight Teeth
Correct Angle Series Planetary Gearbox
Backlash: ten-15 arcmin
Ratio Variety:
L1: 4,5,7,ten,
L2: 16,twenty,25,28,35,forty,fifty,70
Frame Dimension: 60mm & 90mm
Equipment Arrangement: Planetary Straight Enamel
Application Subject
Automated Arms
Assembly Line
3D-Printer
Healthcare -Gear
CNC Equipment
Tapping Equipment
Other Automation Devices
Why Select Us
ZheJiang Large Precision Gear Transmission Co., Ltd
WORKSHOP
ZheJiang Substantial Precision Equipment Transmission Co., Ltd found in HangZhou metropolis, ZheJiang Province, China. It is a major company devoted in precision transmission areas and system analysis, manufacture and product sales, different sequence of goods are manufactured in its 5000 sq. meters workshop, the precision planetary gearbox and equipment motor are developed especially for solar strength business and have served many big-scale photo voltaic projects worldwidely.
The analysis team has more than 15 a long time ordeals in this field, who can ensure a punctual and successful support to meet customer’s distinct demands. It has pasted the ISO9001 good quality administration technique and CE, goods have been exported to heaps of international locations with a vast selection application in AGV, intelligent robot, logistic, industrial automation, photo voltaic power, vessel, packaging and textile and so forth.Regularly, our goal is to encourage the software of solar energy industry in the planet, and we think it supplies clear and sustainable power for humanity to far better shield our atmosphere.
Team
HPS attends 5-6 exhibitions each and every year, both photo voltaic PV exhibitions and automation market exhibitions, skilled revenue team and quality goods create CZPT a very good reputation in the market.
CERTIFICATIONS
Shipping
FAQ
Q1:Which regions are your items primarily used in?
A:At current, we have 2 major items: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are utilized in automation fields, this sort of as medical equipment, 3D printers, doorway openers, tapping equipment, CNC lathes and a collection of automation equipment. In addition, our photo voltaic geared motors are used in photovoltaic power era assignments, which are primarily mixed with rotary drives to drive photo voltaic panels to monitor sunlight.
Q2: How to choose the suited planetary gearbox?
A :First of all, we require you to be CZPT to offer appropriate parameters. If you have a motor drawing, it will let us advocate a suitable gearbox for you more rapidly. If not, we hope you can supply the adhering to motor parameters: output speed, output torque, voltage, existing, IP, sounds, working problems, motor size and energy, etc.
Q3: What is the cost ?
A : The main determining aspect for the cost of every product is the get volume. You can communicate with us and let us understand every other. I think that our rates, item quality and our companies can absolutely make you happy.
This autumn: Do you give customized service?
A: Sure, we give personalized solutions. You only require to place forward your demands, and we will do our very best to supply you with a program, make programs, and try out our best to meet your requirements.
Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
###
Samples: |
US$ 66/Piece
1 Piece(Min.Order) |
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###
Customization: |
Available
|
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###
SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
SPLE60-60mm Round Flange Planetry Gearbox | L1 | 4 | 25 | ||
5 | 28 | ||||
7 | 20 | ||||
10 | 10 | ||||
L2 | 16 | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
40 | 25 | ||||
50 | 25 | ||||
70 | 20 | ||||
Adapted motor | ∅ 8-14/ ∅38.1-2/∅F47.14-M4 | ||||
Rated Input Speed (rpm) | 1000/min | ||||
Max Input Speed (rpm) | 2000/min | ||||
Backlash | L1 | ≤10 Arcmin | |||
L2 | ≤15 Arcmin | ||||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 94% | |||
L2 | 92% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 1 | ||||
IP | 54 | ||||
Installation method | Any installation method |
Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
###
Samples: |
US$ 66/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
SPLE60-60mm Round Flange Planetry Gearbox | L1 | 4 | 25 | ||
5 | 28 | ||||
7 | 20 | ||||
10 | 10 | ||||
L2 | 16 | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
40 | 25 | ||||
50 | 25 | ||||
70 | 20 | ||||
Adapted motor | ∅ 8-14/ ∅38.1-2/∅F47.14-M4 | ||||
Rated Input Speed (rpm) | 1000/min | ||||
Max Input Speed (rpm) | 2000/min | ||||
Backlash | L1 | ≤10 Arcmin | |||
L2 | ≤15 Arcmin | ||||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 94% | |||
L2 | 92% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 1 | ||||
IP | 54 | ||||
Installation method | Any installation method |
Choosing the Right Agricultural Gearbox
When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.
Bevel gearboxes
Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.
Closed-loop seals
There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
Surface finish
The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.
Shaft arrangement
An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
Cost
Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
editor by czh 2023-01-27