Tag Archives: speed reduction

China manufacturer Inline Motor Planetary Speed Reduction Gearbox with CZPT Shaft gearbox for agricultural machinery

Product Description

Product Description

220V 380V 440V 50Hz 60Hz Inline Motor Planetary Speed Reduction Gearbox with CZPT Shaft

Transmission gearbox For Textile Industry

1.Product Model: XGP600-Y80K4-0.55-170-M1
 

Product Parameters

2. Technical parameters

Type Planetary gear reducer
Model XGP600-Y80K4-0.55-170-M1
Ratio 170
Color blue, grey or OEM colors
Material ADC12 Aluminum, 20CrMnti
Input connected with standard flange motor and servo motor with multiple specification
Output soild shaft
Bearing C&U
Seal NAK, SKF
Input power 0.55KW
Max outpu ttorque XGP600
Usages Textile Industry and other industry
Mounting type Flange mounted
Lubricant VG220

Starshine Drive

ZheJiang CZPT Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CZPT specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CZPT have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
product is a product inspection to determine the qualified products.

7. Certification.

Packing

Delivery

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Application: Motor, Agricultural Machinery, Ceramic
Hardness: Hardened Tooth Surface
Installation: Vertical or Horizotal Type
Layout: Coaxial
Gear Shape: Planetary
Step: Three-Step
Customization:
Available

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Customized Request

agriculturalparts

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China manufacturer Inline Motor Planetary Speed Reduction Gearbox with CZPT Shaft   gearbox for agricultural machinery	China manufacturer Inline Motor Planetary Speed Reduction Gearbox with CZPT Shaft   gearbox for agricultural machinery
editor by Dream 2024-05-10

China Standard Hot sale ZQ cylindrical reduction gearbox 1450rpm ZQ 750 JZQ750 gearbox with speed ratio 8.23 agricultural pto gearbox suppliers

Product Description

Model Number Soft Surface Tooth Cylindrical gear No. 250-1500
Assembly Method 1-9 Input Speed: 600-1500r/min
Enamelled Wire: 100% Copper Wire Reducer body Steel
Ratio 8.23 10.35 12.64 15.75 20.49 23.34 31.5 40.17 48.5 Brand FOX MOTOR

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Application: Motor, Machinery, Agricultural Machinery, Bending Machine
Hardness: Soft Tooth Surface
Installation: Horizontal Type
Layout: Cylindrical gear
Gear Shape: Cylindrical Gear
Step: Stepless
Samples:
US$ 99/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.

Bevel gearbox

When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
agriculturalparts

Closed-loop seals

If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.

Quality of materials

Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
agriculturalparts

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
China Standard Hot sale ZQ cylindrical reduction gearbox 1450rpm ZQ 750 JZQ750 gearbox with speed ratio 8.23   agricultural pto gearbox suppliers	China Standard Hot sale ZQ cylindrical reduction gearbox 1450rpm ZQ 750 JZQ750 gearbox with speed ratio 8.23   agricultural pto gearbox suppliers
editor by Dream 2024-04-25

China Standard Nmrv/Nrv Nmrv110 Worm Gear Speed Reduction Reducer Gearbox agricultural gearbox suppliers

Product Description

NMRV  REDUCTION WORM GEARBOX
The NMRV 110 angular worm gear motor is designed to increase torque while reducing rotational speed. The drive is equipped with a single-stage gearbox and an electric motor with a power of 0.55 – 7.5 kW. The torque on the output shaft is 163 – 767 N * m. Gear Ratio Range: 7.5 – 100.
The NMRV 110 unit has the same mounting dimensions as the SITI MU105 and Varvel SRT 110 gearmotors, so it can be used to replace them.
Materials parts:
Body – iron, flanges – iron, worm – steel CZPT worm wheel – bronze. 
Type of lubricant: synthetic ISO VG 220. 
Weight: 35 kg.

Type designation scheme

NMRV – 110 – 40 – 35 – 1.5 – B6

  • NMRV – worm gear motor
  • 110 – size (center distance, mm)
  • 40 – gear ratio
  • 35 – output shaft rotation speed, rpm
  • 1,5 – electric motor power, kW
  • B6 – mounting position

 

NMRV 110 gearbox performance

i 1 = 2800 rpm 1 = 1400 rpm 1 = 900, rpm
2 ,
rpm
2M ,
N * m
P
kw
RD
%
2 ,
rpm
2M ,
N * m
P
kw
RD
%
2 ,
rpm
2M ,
N * m
P
kw
RD
%
7.5 373 391 16.60 92 187 532 11.60 90 120 637  9.10 88
10 280 424 13.50 92 140  571 9.30 90 90 672  7.20 87
15 187 423  9.30 89 93  565 6.40  86 60 669  5.00 84
20 140 498  8.30 88 70  649 5.60  85 45 748  4.30 82
25 112 453  5.90 90 56  580 4.00  85 36 674  3.10 82
30 93 349  4.00 85 47  553  3.40  80 30 663  2.70 77
40 70 554  4.90 83 35  681  3.20  78 23 809  2.60 75
50 56 531  3.80 82 28  657  2.50  77 18 746  1.90 74
60 47 428  2.70 78 23  546  1.80  73 15 615  1.40 69
80 35 445  2.20 74 18  549  1.50  68 11 640  1.10 67
100 28 394  1.70 68 14  473  1.10  63 9 557  0.89 59
  • n1 – rotational speed el. engine;
  • n2 – revolutions on the output shaft;
  • T 2M – torque on the output shaft;
  • P is the maximum allowable engine power;
  • RD – efficiency

GEARBOX FEATURE

1.Good quality,long life time,low noise.
2.Compact,convenient.
3.High efficiency,big torque.

 

Overall and mounting dimensions NMRV 110

NMRV110 gear motor  has a wide range of gear ratios.
Gear ratios: 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100 .

Output flange to NMRV 110 gearbox

Geared NMRV110 can be supplied with unilateral or bilateral output shaft. 
The gearbox comes standard with a hollow output shaft

A torque arm is an additional option to the gearbox.

  Model  NMRV SERIES
  Single Stage  RV25-RV150
  Ratio  7.5-100
  Input Power  0.06KW-15KW
  Output Speed  14-280rpm
  Output Torque   5-1800Nm
Core parts  worm wheel,worm shaft
 Core parts material      worm shaft:20 Cr Mn Ti,worm wheel:Nodular cast iron interal,9-4 copper external
  Lubrication   RV30-90:synthetic oil, RV110-150:GN460-W mineral oil
 Bearings  C&U

 
 
 

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Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Industry
Hardness: Hardened
Installation: Any Angle
Gear Shape: Worm Gear
Step: Single-Step
Type: Worm and Wormwheel
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

agriculturalparts

Agricultural Gearboxes

There are several types of agricultural gearboxes, and they are used in various applications. Among them are Bevel gearboxes, CZPT speed gearboxes, and Worm gear speed reducers. If you’re looking for a reliable, high-performing agricultural gearbox, you’ve come to the right place. Read on to learn more about these gearboxes. Also, check out our guide to bevel gearboxes.

Bevel gearboxes

The fatigue life of bevel gearboxes in agricultural equipment is determined by the cumulative damage sums for different operations. A simulation model was used to assess the fatigue life of a spiral bevel gear. The accumulated damage sums for each operation were shown in figure 9a. The subsoiler tillage operation exceeded the damage sum of one. This criterion indicates that the fatigue life of a gearbox is shorter than its service life.
In bevel gearboxes, the second shaft has two shafts that are connected to each other. One shaft is mounted to the outer surface of the housing 3 through bearings, while the other shaft has a flange that protrudes into the gear housing. The second shaft is attached via bearings on the gear housing and flange. It is mounted in this way to allow the bevel gear to rotate smoothly.
agriculturalparts

CZPT speed gearboxes

If you are an agricultural machine owner, you know that the right speed agricultural gearboxes can make the difference between a profitable crop harvest or a disaster. Today’s agricultural machinery can be found in a variety of applications, including for crop and animal production. Many of these applications require heavy-duty gearboxes with large capacity. The quality of these agricultural gearboxes depends on the quality of their bearings, which are important to the longevity of your equipment.
Industrial CZPT gearboxes can be repaired and overhauled by qualified and experienced technicians at CZPT Products. CZPT gearboxes can be repaired or rebuilt at significant savings. For industrial uses, the RAR model is perfect for applications where space is a consideration. Industrial CZPT gearboxes are available in multiple sizes and types, and they can be customized to meet your unique needs. For the best price and service, contact CZPT Products today!
agriculturalparts

CZPT speed bevel gearboxes

The demand for food has skyrocketed since the 2010 global financial crisis, and while the world’s population is still rising, at a slower rate, land is not. This is forcing agricultural machinery manufacturers to come up with innovative solutions to maximize the use of available land. The need for agricultural machinery is also growing due to shorter cropping cycles and wear and tear on equipment. CZPT gearbox manufacturers are meeting this demand with high-quality products.
A number of benefits make CZPT speed bevel gearboxes the preferred choice for agricultural applications. In addition to its renowned performance, the product’s design has been adapted for use in agricultural and glass machinery. The result is a unit with low backlash and high transmission. Moreover, the CZPT model is the best all-rounder among servo right-angle gearboxes.
China Standard Nmrv/Nrv Nmrv110 Worm Gear Speed Reduction Reducer Gearbox   agricultural gearbox suppliers	China Standard Nmrv/Nrv Nmrv110 Worm Gear Speed Reduction Reducer Gearbox   agricultural gearbox suppliers
editor by CX 2024-04-09

China high quality G3 Inline Shaft Mounted Speed Reduction Gear Reducer Motor Gearbox gearbox for agricultural machinery

Product Description

 

Product Description

MAIN FEATURES:
1) Made of high quality material,  non-rusting;Both flange and foot mounting available and suitable for all-round installation
2) Large output torque and high radiating efficiency
3)Precise grinding helical gear with Smooth running and low noise, no deformation,can work long time in dreadful condition
4)Nice appearance, durable service life and small volume, compact structure
5)Both 2 and 3 stage available with wide ratio range from 5 to 200
6)Different output shaft diameter available -40-50mm
7)Modular construction enlarge ratio from 5 to 1400

MAIN MATERIALS:
1)housing with aluminium alloyand cast iron material;
2)Output Shaft Material:20CrMnTi
3)Good quality no noise bearings to keep long service life
4)High performance oil seal to prevent from oil leakage

APPLICATIONS:
G3 Series helical gear motor are wide used for all kinds of automatic equipment, such as chip removal machine, conveyor, packaging equipment, woodworking machinery, farming equipment, slurry scraper ,dryer, mixer and so on.

Detailed Photos

Product Parameters

 

(n1=1400r/min  50hz)
norminal ratio 5 10 15 20 25 30 40 50 60 80 100 100 120 160   200   
0.1kw output shaft  Ø18 Ø22
n2* (r/min) 282 138 92 70 56 46 35 28 23 18 14 11 9 7
M2(Nm) 50hz 3.2 6.5 9.8 12.9 16.1 19.6 25.7 31.1 37.5 49.5 62.9 76.1 100.7 125.4
60hz 3 5 8 11 13 17 21 26 31 41 52 63 84 105
Fr1(N) 588 882 980 1180 1270 1370 1470 1570 2160 2450 2450 2450 2450 2450 2450
Fr2(N) 176
norminal ratio 5 10 15 20 25 30 40 50 60 80 100 100 120 160 200
0.2kw output shaft  Ø18 Ø22 Ø28
n2* (r/min) 282 138 92 70 56 45 35 29 23 18 14 13 12 8 7
M2(Nm) 50hz 6.5 12.6 19.1 26.3 32.6 38.9 50.4 63 75.6 100.8 103.9 125.4 150 200.4 250.7
60hz 5.4 10.5 16.6 21.9 27.1 32.4 42 52.5 63 84 86.6 104.5 125 167 208.9
Fr1(N) 588 882 980 1180 1270 1760 1860 1960 2160 2450 2450 2840 3330 3430 3430
Fr2(N) 196
norminal ratio 5 10 15 20 25 30 40 50 60 80 100 100 120 160 200
0.4kw output shaft  Ø22 Ø28 Ø32
n2* (r/min) 288 144 92 72 58 47 36 29 24 18 14 14 12 9 7
M2(Nm) 50hz 12.9 25 38.6 51.4 65.4 78.2 100.7 125.4 150 200.4 206.8 250.7 301.1 400.7 461.8
60hz 10.7 20.8 32.1 42.9 54.5 65.2 83.9 104.5 125 167 172.3 208.9 250.9 333.9 384.8
Fr1(N) 882 1180 1370 1470 1670 2550 2840 3140 3430 3430 3430 4900 5880 5880 5880
Fr2(N) 245
norminal ratio 5 10 15 20 25 30 40 50 60 80 100 100 120 160 200
0.75kw output shaft  Ø28 Ø32 Ø40
n2* (r/min) 278 140 94 69 58 46 35 29 24 18 14 14 11 9 7
M2(Nm) 50hz 24.6 48.2 72.9 97.5 122.1 145.7 187.5 235.7 282.9 376.1 387.9 439 527 703 764
60hz 20.5 40.2 60.7 81.3 201.8 121.4 156.3 196.4 235.7 313.4 323.2 366 439 585 732
Fr1(N) 1270 1760 2160 2350 2450 4571 4210 4610 5490 5880 5880 7060 7060 7060 7060
Fr2(N) 294
norminal ratio 5 10 15 20 25 30 40 50 60 80 100 100 120 160 200
1.5kw output shaft  Ø32 Ø40 Ø50
n2* (r/min) 280 140 93 70 55 47 34 27 24 17 14 13 12 8 7
M2(Nm) 50hz 48.2 97.5 145.7 193.9 242.1 272 351 439 527 703 724 878 1060 1230 1230
60hz 40.2 81.3 121.4 161.6 201.8 226 293 366 439 585 603 732 878 1170 1230
Fr1(N) 1760 2450 2840 3230 3820 5100 5880 7060 7060 7060 7060 9800 9800 9800 9800
Fr2(N) 343
norminal ratio 5 10 15 20 25 30 40 50 60 80 100        
2.2kw output shaft  Ø40 Ø50  
n2* (r/min) 272 136 95 68 54 45 36 28 24 18 14        
M2(Nm) 50hz 67 133 200 266 332 399 515 644 773 1571 1230        
60hz 56 111 167 221 277 332 429 537 644 858 1080        
Fr1(N) 2160 3140 3530 4571 4700 6960 7250 8620 9800 9800 9800        
Fr2(N) 392

Outline and mounting dimension:

G3FM: THREE PHASE GEAR MOTOR WITH FLANGE                                                                                       (n1=1400r/min)
Power kw output shaft ratio A F I J M O O1 P Q R S T U W X Y Y1
standard brake
0.1kw  Ø18 5–30-40-50 236 270 192.5 11 16.5 170 4 10 30 145 35 18 20.5 129 6 157 80 81
 Ø22 -160-200 262 296 197.5 11 19 185 4 12 40 148 47 22 24.5 129 6 171.5 89.5 83.5
0.2kw  Ø18 5- 267 270 192.5 11 16.5 170 4 10 30 145 35 18 20.5 129 6 161 80 81
 Ø22 -80-100 293 296 197.5 11 19 185 4 12 40 148 47 22 24.5 129 6 171.5 89.5 83.5
 Ø28 306 309.5 208.5 11 23.5 215 4 15 45 170 50 28 31 129 8 198.5 105.5 88
0.4kw  Ø22 5- 314 324.5 204 11 19 185 4 12 40 148 47 22 24.5 139 6 171.5 89.5 88.5
 Ø28 -80-100 330 337.5 215 11 23.5 215 4 15 45 170 50 28 31 139 8 198.5 105.5 93
 Ø32 349 357 229.5 13 28.5 250 4 15 55 180 60 32 35 139 10 234 126 98
0.75kw  Ø28 5- 350.5 343.5 227.5 11 23.5 215 4 15 45 170 50 28 31 159 8 198.5 105.5 103
 Ø32 -80-100 379.5 387 242 13 28.5 250 4 15 55 180 60 32 35 159 10 234 126 108
 Ø40 401.5 408.5 270 18 34 310 5 18 65 230 71 40 43 185 12 284 149 126.5
1.5kw  Ø32 5- 420.5 441 254 13 28.5 250 5 15 55 180 60 32 35 185 10 234 126 121
 Ø40 -80-100 457.5 478 270 18 34 310 5 18 65 230 71 40 43 185 12 284 149 126.5
 Ø50 485.5 506 300 22 40 360 5 25 75 270 83 50 53.5 185 14 325 173.5 132.5
2.2kw  Ø40 5- 466.5 487 270 18 34 310 5 18 65 230 71 40 43 185 12 284 149 126.5
 Ø50 -80-100 510.5 531 300 22 40 360 5 25 75 270 83 50 53.5 185 14 325 173.5 132.5


 

G3LM: THREE PHASE GEAR MOTOR WITH FOOT                                                                                                               (n1=1400r/min)
Power kw output shaft ratio A D E F J G H K P S T   U  V W   X  Y   Y1       
standard brake
0.1kw  Ø18 5–30-40-50 236 270 40 110 135 16.5 65 9 45 30 18 20.5 129 183 6 133 85 10
 Ø22 -160-200 262 296 65 130 155 19 90 11 55 40 22 24.5 129 193 6 139.5 90 12
0.2kw  Ø18 5- 267 270 40 110 135 16.5 65 9 45 30 18 20.5 129 183 6 133 85 10
 Ø22 -80-100 293 296 65 130 155 19 90 11 55 40 22 24.5 129 193 6 139.5 90 12
 Ø28 306 309.5 90 140 175 23.5 125 11 65 45 28 31 129 203 8 170 110 15
0.4kw  Ø22 5- 314 324.5 65 130 155 19 90 11 55 40 22 24.5 139 199.5 6 141.5 90 12
 Ø28 -80-100 330 337.5 90 140 175 23.5 125 11 65 45 28 31 139 210 8 170 110 15
 Ø32 349 357 130 170 208 28.5 170 13 70 55 32 35 139 226 10 198 130 18
0.75kw  Ø28 5- 350.5 343.5 90 140 175 23.5 125 11 65 45 28 31 159 222 8 170 110 15
 Ø32 -80-100 379.5 387 130 170 208 28.5 170 13 70 55 32 35 159 238.5 10 198 130 18
 Ø40 401.5 408.5 150 210 254 34 196 15 90 65 40 43 185 249 12 230 150 20
1.5kw  Ø32 5- 420.5 441 130 170 208 28.5 170 13 70 55 32 35 185 250.5 10 198 130 18
 Ø40 -80-100 457.5 478 150 210 254 34 196 15 90 65 40 43 185 260 12 230 150 20
 Ø50 485.5 506 160 230 290 40 210 18 100 75 50 53.5 185 288 14 265 170 25
2.2kw  Ø40 5- 466.5 487 150 210 254 34 196 15 90 65 40 43 185 260 12 230 150 20
 Ø50 -80-100 510.5 531 160 230 290 40 210 18 100 75 50 53.5 185 288 14 265 170 25


 

G3FS: IEC GEAR REDUCER WITH FOOT                                                                                                                           (n1=1400r/min)
Power kw output shaft ratio A B C F I J L M N O O1 P Q R S S1 T T1 W W1 X Y Y1
0.12kw  Ø18 5–30-40-50 147 95 115 154 11 16.5 4.5 170 140 4 10 30 145 35 18 11 20.5 12.8 6 4 163 80 86.5
 Ø22 -160-200 173 95 115 164 11 19 4.5 185 140 4 12 40 148 47 22 11 24.5 12.8 6 4 171.5 89.5 89
0.18kw  Ø18 5- 147 95 115 154 11 16.5 4.5 170 140 4 10 30 145 35 18 11 20.5 12.8 6 4 163 80 86.5
 Ø22 -80-100 173 95 115 164 11 19 4.5 185 140 4 12 40 148 47 22 11 24.5 12.8 6 4 171.5 89.5 89
 Ø28 186.5 95 115 186 11 23.5 4.5 215 140 4 15 45 170 50 28 11 31 12.8 8 4 198.5 105.5 93.5
0.37kw  Ø22 5- 181.5 110 130 164 11 19 4.5 185 160 4 12 40 148 47 22 14 24.5 16.3 6 5 201 89.5 99
 Ø28 -80-100 198 110 130 186 11 23.5 4.5 215 160 4 15 45 170 50 28 14 31 16.3 8 5 198.5 105.5 103.5
 Ø32 216.5 110 130 215 13 28.5 4.5 250 160 4 15 55 180 60 32 14 35 16.3 10 5 234 126 108.5
0.75kw  Ø28 5- 206.5 130 165 185 11 23.5 4.5 215 200 4 15 45 170 50 28 19 31 21.8 8 6 216.5 105.5 123.5
 Ø32 -80-100 235 130 165 215 13 28.5 4.5 250 200 4 15 55 180 60 32 19 35 21.8 10 6 236.5 126 128.5
 Ø40 260.5 130 165 270 18 34 4.5 310 200 5 18 65 230 71 40 19 43 21.8 12 8 284 149 134
1.5kw  Ø32 5- 252 130 165 215 13 28.5 4.5 250 200 5 15 55 180 60 32 24 35 27.3 10 8 236.5 126 128.5
 Ø40 -80-100 293.5 130 165 270 18 34 4.5 310 200 5 18 65 230 71 40 24 43 27.3 12 8 284 149 134
 Ø50 321.5 130 165 300 22 40 4.5 360 200 5 25 75 270 83 50 24 53.5 27.3 14 8 323.5 173.5 140
2.2kw  Ø40 5- 290 180 215 270 18 34 5.5 310 250 5 18 65 230 71 40 28 43 31.3 12 8 284 149 134
 Ø50 -80-100 334 180 215 300 22 40 5.5 360 250 5 25 75 270 83 50 28 53.5 31.3 14 8 323.5 173.5 140


 

G3LS: IEC GEAR REDUCER WITH FOOT                                                                                                                           (n1=1400r/min)  
Power kw output shaft ratio A B C D E F G H J K L N P S S1 T T1 W W1 X Y Y1 Z
0.12kw  Ø18 5–30-40-50 147 95 115 40 110 135 65 9 16.5 45 4.5 140 30 18 11 20.5 12.8 6 4 138.5 85 10 M8
 Ø22 -160-200 173 95 115 65 130 154 90 11 19 55 4.5 140 40 22 11 24.5 12.8 6 4 141 90 12 M8
0.18kw  Ø18 5- 147 95 115 40 110 135 65 9 16.5 45 4.5 140 30 18 11 20.5 12.8 6 4 138.5 85 10 M8
 Ø22 -80-100 173 95 115 65 130 154 90 11 19 55 4.5 140 40 22 11 24.5 12.8 6 4 141 90 12 M8
 Ø28 186.5 95 115 90 140 175 125 11 23.5 65 4.5 140 45 28 11 31 12.8 8 4 170 110 15 M8
0.37kw  Ø22 5- 181.5 110 130 65 130 154 90 11 19 55 4.5 160 40 22 14 24.5 16.3 6 5 151 90 12 M8
 Ø28 -80-100 198 110 130 90 140 175 125 11 23.5 65 4.5 160 45 28 14 31 16.3 8 5 170 110 15 M8
 Ø32 216.5 110 130 130 170 208 170 13 28.5 70 4.5 160 55 32 14 35 16.3 10 5 198 130 18 M8
0.75kw  Ø28 5- 206.5 130 165 90 140 175 125 11 23.5 65 4.5 200 45 28 19 31 21.8 8 6 186.5 110 15 M10
 Ø32 -80-100 235 130 165 130 170 208 170 13 28.5 70 4.5 200 55 32 19 35 21.8 10 6 201.5 130 18 M10
 Ø40 260.5 130 165 150 210 254 196 15 34 90 4.5 200 65 40 19 43 21.8 12 8 230 150 20 M10
1.5kw  Ø32 5- 252 130 165 130 170 208 170 13 28.5 70 4.5 200 55 32 24 35 27.3 10 8 201.5 130 18 M10
 Ø40 -80-100 293.5 130 165 150 210 254 196 15 34 90 4.5 200 65 40 24 43 27.3 12 8 230 150 20 M10
 Ø50 321.5 130 165 160 230 290 210 18 40 100 4.5 200 75 50 24 53.5 27.3 14 8 265 170 25 M10
2.2kw  Ø40 5- 290 180 215 150 210 254 196 15 34 90 5.5 250 65 40 28 43 31.3 12 8 230 150 20 M12
 Ø50 -80-100 334 180 215 160 230 290 210 18 40 100 5.5 250 75 50 28 53.5 31.3 14 8 265 170 25 M12

Company Profile

We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and the Middle East and so on.Our aim is to develop and innovate on the basis of high quality, and create a good reputation for reducers.

Workshop:

 

Exhibition

ZheJiang PTC Fair:

Packaging & Shipping

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:4000-5000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application: Motor, Machinery, Marine, Agricultural Machinery, Power Transmission Applications
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical or Horizontal Type
Step: Two Stage- Three Stage
Samples:
US$ 35/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

agriculturalparts

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China high quality G3 Inline Shaft Mounted Speed Reduction Gear Reducer Motor Gearbox   gearbox for agricultural machinery	China high quality G3 Inline Shaft Mounted Speed Reduction Gear Reducer Motor Gearbox   gearbox for agricultural machinery
editor by CX 2023-11-23

China Professional 86mm Motor Gearbox Plf90-100K Plf90-200K Speed Reduction with Good quality

Product Description

86mm Motor Gearbox PLF90-100K PLF90-200K  Speed Reduction 

-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.

-Single stage :12,16,20,25,28,35,40,50,70
-Net Weight: 3.4Kg
-Product picture

-Conpments of the gearbox

-Datasheet

-Feature
Transmission Type: Planetary power transmission type
Material : Gear ring 42CrmoTi
                Flange Aluminum casting
                Output shaft 40Crmo
Output type:PLE round falnge output
                    PLF square flange output
                    ZPLE right angle round flange output
                    ZPLF right angle square flange output
Backlash:   Spur gearbox CZPT : <7 arcmin
                     Spur gearbox 2 stage : <12 arcmin
                     Helical gearbox CZPT : <3 arcmin
                     Helical gearbox CZPT : <5 arcmin
Low noise and high quality.

-Company introduction
FOCUS is an automation & drive focused global company, providing global customers with control, display, drive and system solutions & other related products and services, under the support of its excellent electrical and electronic technology as well as strong control technical force.
 
We provide and develop perfect products and solutions according to different requirement of the industry. Our products have been used and applied successfully in packing, printing, textiles, plastic injection, elevator, machine tool, robot,wood cutting, stone carving, ceramic, glass, paper making industry, crane, fan & pump, new energy resources etc.

FOCUS, your professional electrical partner !

-Payment & Package & Delivery 
1,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Small gearbox use carton package, Big gearbox use wooden box package ) 
3,Delivery
( By International Express,  By Air , By Sea )

 

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step
Customization:
Available

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Customized Request

agriculturalparts

Choosing the Right Agricultural Gearbox

There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.

Bevel gearboxes

Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.

Shaft-mounted

Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
agriculturalparts

Shaft-mounted with bearings

If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.

CZPT gearboxes

The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.

Bevel gearboxes with bearings

The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
agriculturalparts

Bevel gearboxes with CZPT gearboxes

The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
China Professional 86mm Motor Gearbox Plf90-100K Plf90-200K Speed Reduction   with Good quality China Professional 86mm Motor Gearbox Plf90-100K Plf90-200K Speed Reduction   with Good quality
editor by CX 2023-11-13

China Blue Worm Gear Transmission Speed Reduction Gear Box with Motor supplier

Product Description

 

Merchandise Description

Principal Components:
one)housing:aluminium alloy ADC12(dimensions 571-090) die forged iron HT200(dimension 110-150)
two)Worm:20Cr, ZI Involute profile carbonize&quencher heat remedy make equipment surface hardness up to fifty six-62 HRC Following precision grinding, carburization layer’s thickness amongst .3-.5mm.
three)Worm Wheel:wearable stannum alloy CuSn10-one

Comprehensive Pictures

Mixture Choices:
Input:with input shaft, With sq. flange,With IEC normal input flange
Output:with torque arm, output flange, one output shaft, double output shaft, plastic go over
Worm reducers are offered with diffferent combos: NMRV+NMRV, NMRV+NRV, NMRV+Pc, NMRV+UDL, NMRV+MOTORS

Exploded Check out:

Product Parameters

 
Aged Model     
  New Model     Ratio     Center Distance  Electrical power Input Dia.  Output Dia.    Output Torque Bodyweight
RV571     7.5~100   25mm   .06KW~.12KW  Φ9 Φ11 21N.m  .7kgs
RV030 RW030 seven.5~100 30mm   .06KW~.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 seven.5~one hundred 40mm   .09KW~.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 seven.5~a hundred 50mm   .12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  three.5kgs
RV063 RW063 7.5~100 63mm   .18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  six.2kgs
RV075 RW075 7.5~100 75mm   .25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 seven.5~a hundred 90mm   .37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  thirteen.0kgs
RV110 RW110 7.5~100 110mm   .55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 seven.5~a hundred 130mm   .75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 seven.5~one hundred 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

GMRV Outline Dimension:

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 80 97 54 forty four fourteen fifty five 32 56 63 65 29 55 40 57 30 seventy five forty four six.five 21 five.5 M6*10(n=4) 5 16.three 27
040 a hundred 121.five 70 60 eighteen(19) 60 forty three 71 seventy eight seventy five 36.five 70 fifty seventy one.five forty 87 55 six.five 26 6.5 M6*ten(n=4) 45° six 20.8(21.8) 35
050 one hundred twenty 144 eighty 70 twenty five(24) 70 forty nine eighty five 92 eighty five forty three.five eighty 60 84 fifty 100 sixty four eight.five 30 7 M8*12(n=4) 45° eight 28.3(27.3) 40
063 144 174 one hundred eighty five twenty five(28) eighty sixty seven 103 112 95 53 95 72 102 63 a hundred and ten eighty 8.5 36 eight M8*twelve(n=8) 45° eight 28.3(31.3) 50
075 172 205 a hundred and twenty ninety 28(35) ninety five 72 112 a hundred and twenty one hundred fifteen fifty seven 112.5 86 119 75 140 ninety three 11 forty ten M8*fourteen(n=8) 45° 8(ten) 31.3(38.3) 60
090 206 238 a hundred and forty one hundred 35(38) 110 seventy four a hundred thirty 140 a hundred thirty sixty seven 129.five 103 one hundred thirty five 90 one hundred sixty 102 thirteen 45 eleven M10*16(n=8) 45° ten 38.3(41.3) 70
110 255 295 170 115 42 one hundred thirty 144 one hundred fifty five 165 seventy four one hundred sixty 127.5 167.5 a hundred and ten 200 a hundred twenty five fourteen 50 14 M10*18(n=8) 45° twelve 45.three eighty five
a hundred thirty 293 335 two hundred 120 45 180 one hundred fifty five a hundred and seventy 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 one hundred
a hundred and fifty 340 400 240 one hundred forty five fifty one hundred eighty 185 200 215 ninety six 210 170 230 a hundred and fifty 250 a hundred and eighty eighteen 72.5 18 M12*22(n=8) 45° fourteen fifty three.8  120  

Company Profile

About CZPT Transmission:
We are a professional reducer producer positioned in HangZhou, ZHangZhoug province.
Our foremost products is  full variety of RV571-150 worm reducers , also equipped GKM hypoid helical gearbox, GRC inline helical gearbox, Pc units, UDL Variators and AC Motors, G3 helical equipment motor.
Products are extensively utilised for programs such as: foodstuffs, ceramics, packing, substances, pharmacy, plastics, paper-producing, design equipment, metallurgic mine, environmental security engineering, and all sorts of computerized traces, and assembly traces.
With quick delivery, outstanding after-product sales services, superior producing facility, our goods offer well  both at property and overseas. We have exported our reducers to Southeast Asia, Eastern Europe and Center East and so on.Our goal is to build and innovate on basis of large good quality, and produce a good status for reducers.

 Packing data:Plastic Luggage+Cartons+Picket Cases , or on ask for
We take part Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia 

Logistics

Right after Product sales Services

one.Upkeep Time and Guarantee:Inside 1 calendar year right after obtaining items.
two.Other ServiceIncluding modeling variety manual, set up guide, and problem resolution guide, etc.

FAQ

one.Q:Can you make as per consumer drawing?
   A: Sure, we provide custom-made provider for customers appropriately. We can use customer’s nameplate for gearboxes.
two.Q:What is your terms of payment ?
   A: thirty% deposit before generation,stability T/T ahead of shipping and delivery.
3.Q:Are you a trading company or maker?
   A:We are a manufacurer with innovative tools and knowledgeable workers.
4.Q:What’s your manufacturing potential?
   A:8000-9000 PCS/Month
five.Q:Free sample is accessible or not?
   A:Indeed, we can supply free sample if customer concur to spend for the courier expense
6.Q:Do you have any certification?
   A:Of course, we have CE certificate and SGS certification report.

Contact info:
Ms Lingel Pan
For any questions just feel totally free ton speak to me. Numerous many thanks for your variety focus to our organization!

US $12-220
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 12/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

 
Old Model     
  New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
RV025     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

###

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  
US $12-220
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 12/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

 
Old Model     
  New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
RV025     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

###

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
agriculturalparts

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China Blue Worm Gear Transmission Speed Reduction Gear Box with Motor     supplier China Blue Worm Gear Transmission Speed Reduction Gear Box with Motor     supplier
editor by czh 2023-03-30

China Wp Series Reduction Worm Speed Reducer Reduction Gearbox farm tractor transmission types

Item Description

 Wp Collection reduction Worm Speed Reducer Reduction Gearbox

Parts:
one. Housing: Cast Iron
two. Gears: Worm Gears, 1 phase
3. Input Configurations:
Reliable Input Shaft
Motor Flange – IEC B5
four. Output Configurations:
Strong Output Shaft
Hollow Output Shaft

Attributes:
one. Different variants, equally input and output shafts can be mounted horizontally or vertically

two. Compact composition

3. Direct push or oblique drive available

4. Output could be sound shaft or hollow gap

Types & Variants:
WPA Sequence – Decrease Enter Shaft
WPS Sequence – Upper Input Shaft

WPDA Series – Reduced Input Flange
WPDS Collection – Upper Input Flange.
WPO Series – Vertical Upward Output Shaft

WPX Series – Vertical Downward Output Shaft

WPDO Series – Vertical Upward Output Shaft, Enter Flange
WPDX Sequence – Vertical Downward Output Shaft, Input Flange 
Gearbox Parameters

Body Dimensions Middle Length Equipment Ratio
WPA40 forty ten/1, fifteen/1, twenty/1, 25/1, thirty/1, forty/1, fifty/1, sixty/one
WPA50 50
WPA60 sixty
WPA70 70
WPA80 80
WPA100 a hundred
WPA120 a hundred and twenty
WPA135 one hundred thirty five
WPA147 147
WPA155 155
WPA175 a hundred seventy five
WPA200 two hundred

Merchandise photograph:

Our firm :
1.More than 35 several years expertise in R&D and producing, export gear motors & industrial gearboxes.
two. Standardization of the gearbox series
three. Sturdy layout capability for massive electrical power & personalized gearboxes.
four.Large top quality gearboxes and confirmed options company.
five.Stringent top quality manage method, steady good quality.
6 Less than 2% of the top quality complaints.
7.Modular layout, short shipping and delivery time.
8.Fast reaction & skilled solutions.

Client browsing:

Our Providers:

Pre-sale solutions 1. Pick products model.
2.Style and manufacture goods in accordance to clients’ unique necessity.
3.Prepare complex private for customers
Services in the course of marketing one.Pre-check out and accept merchandise in advance of shipping.
two. Aid clientele to draft resolving strategies.
After-sale providers one.Aid consumers to put together for the 1st construction scheme.
2. Train the very first-line operators.
three.Consider initiative to eradicate the difficulty rapidly.
4. Give technological exchanging.

FAQ:
1.Q:What varieties of gearbox can you create for us?
A:Principal merchandise of our business: UDL sequence velocity variator,RV collection worm equipment reducer, ATA series shaft mounted gearbox, X,B sequence gear reducer,
P sequence planetary gearbox and R, S, K, and F series helical-tooth reducer, a lot more
than 1 hundred versions and hundreds of technical specs
2.Q:Can you make as per customized drawing?
A: Yes, we offer tailored provider for clients.
3.Q:What is your phrases of payment ?
A: 30% Progress payment by T/T soon after signing the agreement.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please truly feel free to contact me.

US $80
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step

###

Customization:

###

Frame Size Center Distance Gear Ratio
WPA40 40 10/1, 15/1, 20/1, 25/1, 30/1, 40/1, 50/1, 60/1
WPA50 50
WPA60 60
WPA70 70
WPA80 80
WPA100 100
WPA120 120
WPA135 135
WPA147 147
WPA155 155
WPA175 175
WPA200 200

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.
US $80
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step

###

Customization:

###

Frame Size Center Distance Gear Ratio
WPA40 40 10/1, 15/1, 20/1, 25/1, 30/1, 40/1, 50/1, 60/1
WPA50 50
WPA60 60
WPA70 70
WPA80 80
WPA100 100
WPA120 120
WPA135 135
WPA147 147
WPA155 155
WPA175 175
WPA200 200

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

Tips For Selecting the Right Agricultural Gearbox

An agricultural gearbox is an essential component of a farm machinery, such as a combine harvester. A high-efficiency gearbox ensures optimum performance, while readily available replacement parts ensure a hassle-free operation. Here are some important tips for selecting the right agricultural gearbox. You can also read about bevel and CZPT gearboxes, Closed-loop seals, and the quality of materials. You can choose from the many different brands and models available.
agriculturalparts

Bevel gearboxes

A bevel gearbox consists of a series of enclosed spiral and straight bevels that transmit rotational power through a 90-degree shaft. These gearboxes can be configured at many different angles to suit various agricultural machinery applications. For example, CZPT Gearboxes manufactures a bevel gear drive at 68 degrees that is perfect for grain cart and auger applications. It also has a 50-degree model for the same purpose.
The simplest type of bevel gearbox uses straight or helical teeth. Straight teeth make it difficult to realize small profile coverage. The ratio between the input and output shafts is generally 1:1. Bevel gearboxes with straight teeth cannot produce a high transmittable torque and are also relatively noisy. A bevel gearbox with a straight or bevelled output shaft can also be symmetrical or asymmetrical, depending on the application.
A bevel gearbox can be arranged in several ways. It can be configured to provide deflection in two or three directions. The output shafts can be at various angles: 90 degrees, 120 degrees, and 135 degrees. Depending on the size and mounting location, it can be geared for either a simple screw drive or a double-shaft arrangement. One option that is not often used is a double-helix bevel gearbox, which is typically less than half the size of a standard gearbox.
In addition to bevel gears, there are also hypoid bevel gears and spiral gears. Both types produce thrust forces that act parallel to the axis of rotation, but the spiral bevel gear produces more thrust force and a change in direction of the torque is possible. However, both types of bevel gears have their drawbacks. In order to make sure that you are choosing the best one for your needs, it’s important to choose the right one.
Agricultural machinery use bevel gears to elevate the crop. The housings of these gearboxes are usually made of closed-grain cast-iron, although larger sizes are made of SG 500/7 material. The screw, meanwhile, is made of Cr-Mo medium carbon steel that has high core strength. The nut is made of aluminum bronze and the tapered roller bearing is suitable for high-axial and radial loads.

CZPT gearboxes

If you’re a farmer, you probably know just how important the parts of your CZPT agricultural gearbox are. If the gears on your tractor start to wear out, you’ll be losing significant yields, since they’re inefficient. And if they don’t have a high gear ratio, that means higher frictional losses, which means lower quality harvests. Food industry gearboxes must meet hygiene and safety regulations as well as withstand harsh environmental conditions. Additionally, you’ll find that the machinery in your food processing plant uses food-safe coloring agents and oils.
Despite the many challenges that face gearboxes, they’re essential for efficient cropping operations. Because they’re used in almost every stage of the cropping cycle, you’ll want them to be efficient and resilient to the toughest conditions. Those conditions include high and low temperatures, operation in moist or arid environments, and safety regulations. But there are some solutions that can help you maintain your cropping cycles for longer, and avoid the need to purchase expensive, replacement gearboxes from a third-party supplier.
CZPT shaft-mount reducers, designed for beet trucks, power conveyors, and other applications, use helical gearing with hardened steel and Viton seals to resist corrosion. CZPT Ultramite gearmotors, for example, drive pilers, stacker boom swings, and hoists. These high-quality gearmotors feature a low-speed direct drive and a high-speed pinion. And all of these products can accept standard NEMA C-face motors.
Industrial gearboxes are becoming increasingly essential for power transfer applications. From automobiles to helicopters to marine vessels, industrial gearboxes provide energy efficiency and reliability for businesses. With their torque multiplication, they reduce the speed of tasks and decrease their carbon footprints. In fact, many industries today are using industrial gearboxes to improve their efficiency, reduce costs, and increase productivity. This makes these gearboxes more than just useful in the agricultural sector.
agriculturalparts

Closed-loop seals

The closed-loop seal is one of the best ways to keep the gearbox safe from water intrusion. It’s a great alternative to desiccant breathers. Although they can’t keep the gearbox underwater, they are a great option for agricultural gearboxes. In the event of an emergency, a closed-loop elastomeric seal will prevent water from leaking into the gearbox.
When it comes to agriculture, the gearbox is important to the entire food chain. Even a little downtime can mean significant production loss. This is why it’s crucial to choose a gearbox that’s easy to access and maintain. Luckily, there are some great agricultural gearbox manufacturers that make closed-loop seals that are easy to access and maintain. A quality gearbox will last for a long time and keep your production costs down.
Flange gaskets are a vital component in the gearbox flange joint. When exposed to high compressive loads over time, gaskets start failing. As a result, they lose strength and leak. Due to their importance, gasket deformation plays a significant role in sealing performance. Therefore, a detailed analysis is carried out to study how gasket thickness affects deformation and von Mises stresses.
End covers are another common agricultural gearbox component. These are a type of seal that fits into the housing bore of rotary shaft lip seals. The DMR(tm) Wheel Hub Seal protects the bearings and shafts during installation and removal. These seals are made of elastomer/sheet metal. They are excellent in high-speed, high-pressure and chemical compatibility applications.
The type of motor mounted in the gearbox also determines the longevity of the seal. A C-face motor, for example, is mounted in a gearbox with a C-face motor. The shaft must slide into the hollow bore of the gearbox without wiggle. Otherwise, the motor may cause deformation of the seal, leading to leakage. Therefore, it is important to know the specific mounting arrangement of the motor before installing a C-face motor.
Various types of rotary seals are available for tractors. Among them, CZPT V-Class Magnum Seal has a grease-filled cavity outboard of the lip seal. This cavity traps small contaminants and blocks them from reaching the lip seal. In addition, the zerk on the grease cavity ensures that the lubrication reaches the outer dust lip, reducing heat generation.
agriculturalparts

Quality of materials

A quality agricultural gearbox can make or break a farming project. A good quality gearbox is not only reliable but also sturdy and will last a long time. In addition, it can save you money. Agricultural gearboxes come in different styles to fit a wide variety of applications. If you’re looking for a high-quality gearbox that will last a long time, consider an Aline Trading P/L gearbox. Aline Trading gearboxes can handle a variety of tasks, from harvesting crops to operating agricultural machinery. They are designed to reduce input shaft speed and increase the tractor PTO speed. A 50-degree bevel gear drive is commonly used on a grain cart or a portable grain elevator.
A tractor’s gear box is made of grey cast iron. This material is machinability-friendly, wear-resistant, and vibration-dampening. The belt pulleys are usually cast iron and use two-stage processes, casting and forging. Large belt pulleys are typically made of cast iron. The brake drums’ material needs to be higher-quality to reduce vibrations. The brake drums are made of grey iron ASTM A48 Class 35.
Agricultural gearboxes play a vital role in the entire food chain. They’re an essential part of the agricultural equipment production process, and efficient gearboxes are crucial for profitable operations. In addition to being highly efficient, agricultural gearboxes need to be able to endure a variety of environmental conditions. High and low temperature extremes, operations in moist and arid environments, and safety regulations are just some of the problems that agricultural gearboxes face.
China Wp Series Reduction Worm Speed Reducer Reduction Gearbox     farm tractor transmission types	China Wp Series Reduction Worm Speed Reducer Reduction Gearbox     farm tractor transmission types
editor by czh 2023-01-06

China Foot Mounted Power Transmission Trc Helical Gear Speed Reduction Gearbox agricultural gearbox repairs

Item Description

TRC Series helical gearbox is a new era merchandise which created basing on the modular technique, It can be related respectively with motors this sort of as IEC standard motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(),power from .12kw to 11kw, ratio from 3.66 to fifty eight.seventy eight, Max torque from 120Nm to 1550Nm.It can be join discretionary(foot or flange) and use multi-mounting positions appropriately. This merchandise is broadly utilised in textile, foodstuff, beverage,tobacco, logistics industrial fields,and many others.

       Characteristics

  1. Modular design
  2. Higher efficiency
  3. Specific grinding, reduced noise
  4. Compact structural design and style
  5. Univeral mounting
  6. Aluminium housing, mild in weight
  7. Carbonize and grinding hardened gears, tough
  8. Multi-construction, can be mixed in different types to meet up with various transmission situation

       Set up:
      1.Foot mounted
      2.Output Flange mounted
      3.B14 Flange mounted

      Design : TRC01 ,TRC02 ,TRC03 ,TRC04

Product  Iine :

Testing Area :

Certificates :

Packing & Logistics :

Company Check out :

Exhibition :

1.Q:Can you make as for every buyer drawing?
A: Yes, we offer you custom-made service for clients accordingly. We can use customer’s nameplate for gearboxes.

2.Q:What is your phrases of payment ?
   A: 30% deposit before manufacturing,balance T/T just before supply.

3.Q:Are you a trading business or company?
   A:We are a manufacurer with advanced gear and experienced employees.

4.Q:What is actually your manufacturing capability?
   A:30000 PCS/Thirty day period

five.Q:Do you have any certification?
   A:Of course, we have CE certificate 

 

To Be Negotiated 50 Pieces
(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
To Be Negotiated 50 Pieces
(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

Benefits of Using a High-Quality Agricultural Gearbox

If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.
agriculturalparts

Bevel gearboxes

Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.

Closed-loop seals

The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.

Robustness

Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
agriculturalparts

Durability

Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
agriculturalparts

Cost

For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
China Foot Mounted Power Transmission Trc Helical Gear Speed Reduction Gearbox     agricultural gearbox repairs		China Foot Mounted Power Transmission Trc Helical Gear Speed Reduction Gearbox     agricultural gearbox repairs
editor by czh 2022-12-19

China Small Worm Gearbox Speed Reducer Agricultural and Industrial Planetary Helical Gear Drive Reduction Jack Worm High Quanlity Manufacturer Small Worm Gearbox agricultural right angle gearbox

Product Description

Small Worm Gearbox Speed Reducer Agricultural and Industrial Planetary Helical Gear Drive Reduction Jack Worm High Quanlity Manufacturer Small Worm Gearbox

US $10-99
/ Piece
|
100 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Stepless

###

Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

US $10-99
/ Piece
|
100 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Stepless

###

Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Small Worm Gearbox Speed Reducer Agricultural and Industrial Planetary Helical Gear Drive Reduction Jack Worm High Quanlity Manufacturer Small Worm Gearbox     agricultural right angle gearboxChina Small Worm Gearbox Speed Reducer Agricultural and Industrial Planetary Helical Gear Drive Reduction Jack Worm High Quanlity Manufacturer Small Worm Gearbox     agricultural right angle gearbox
editor by czh 2022-11-24

China high quality TQG Stepper motor gear reducer Helical gearbox servo motor speed reduction planetary gearbox VRB060-7-S2-P0 Reductor near me shop

Applicable Industries: Manufacturing Plant
Gearing Arrangement: Planetary
Output Torque: 14-2000N.m
Input Speed: 2000-5000rpm
Output Speed: According to motor
Packaging Details: Carton 42*34*25cm
Port: ZheJiang

Planetary reducer Helical gearbox servo motor speed reduction
Planetary Reducer Features:
1.Quiet operation
Helical gears contribute to reduce vibration and noise
2.High precision
Standard backlash is arc-min, 175CC passenger tuk tuk bajaj ideal for precision control
3.High rigidity& ChiHai Motor CHP-42GP-775 42mm high torque 70kg.cm dc planetary metal geared motor for Bank office equipment torque
High rigidity& Drive Shaft Flex Disc Joint 26117542238 7542238 61779BW 913085 26 11 7 542 238 49-0849 TED74140 23959 FDC144 3141523104HD high torque were achieved by uncaged needle roller bearings
4.Adapter-bushing connection
Can be attached to any motor all over the world
5.No grease leakage
Perfect solution using high viscosity anti-separation grease.
6.Maintenance-free
No need to replace the grease for the life of the unit.Can be attached in any position.

Model Selection:

Planetary Reducer:

Single Stage Dimensions:

Double Stage Dimensions:

Pictures

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

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